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Massey Cladding Solutions Ltd
Aerial view of a large industrial warehouse surrounded by parked cars, construction materials, and green areas, with a parking lot and roads visible in the background.

Factory Extension – Portbury

Project Overview

This major industrial development focused on expanding gypsum production capabilities within the UK. Delivered in collaboration with McLaughlin & Harvey, the project represented a significant investment of £7.9 million and spanned a construction timeline from 2022 to 2024.

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Project Scale & Design

The extension was a substantial undertaking, measuring approximately 40 metres in height and extending 520 metres in length. To meet all performance and compliance requirements, a team of four designers was tasked with developing comprehensive construction drawings. The design process was a collaborative effort involving:

  • Architectural design
  • Structural steelwork
  • Mechanical & electrical coordination

Working to a structured BIM Execution Plan (BEP), the design team produced a total of 364 drawings to support accurate and efficient delivery of the project.

Construction & Materials

A range of high-performance materials and systems were installed to ensure the durability, safety, and efficiency of the extension:

  • Roof and wall cladding systems provided a robust and weather-resistant external envelope.
  • Insulated gutter systems contributed to effective water management.
  • Rooflights enhanced natural lighting to support energy efficiency and internal working conditions.
Aerial view of an industrial facility under construction, with white buildings, construction materials, vehicles, and workers along a long paved road; wind turbines and industrial structures are visible in the background.

Supply Chain

A broad and experienced supply chain was key to the successful delivery of this project. Key contributors included:

  • King Lifting – Crane and lifting services
  • Euroclad – External cladding systems
  • AKV – Specialist support services
  • Gravity Solutions Ltd – Installation works
  • Airtek Safety Netting – Safety systems
  • DA Profiles – Cladding components
  • Encon Insulations – Thermal and acoustic insulation
  • Fixfast – Fastening systems
  • Galaxy Insulation – Insulation supply
  • Hiresafe Solutions – Access solutions
  • IRP – Fastening systems 
  • Kingfisher – Construction products
  • Linco – Fabrication components
  • CGL – Gutter systems
  • Polypac – Rooflight solutions
  • Tata Steel UK – Steel supply
  • Triflex – Waterproofing systems
  • Sunbelt Rentals – Plant and equipment hire
  • King Lifting – Crane and lifting services

Conclusion

The Portbury factory extension project delivered a modern, high-performing industrial facility through a combination of collaborative design, high-quality materials, and a strong, diverse supply chain. The result is a state-of-the-art structure that significantly strengthens the UK’s gypsum manufacturing infrastructure.

Aerial view of a large industrial complex with warehouses, a steel-framed structure under construction, parked vehicles, and green fields in the background.
Aerial view of a large industrial warehouse with a white roof, surrounded by parked cars and adjacent to open land and smaller buildings, with a cityscape and roads visible in the background.
Aerial view of a large industrial warehouse complex with long white roofs, loading docks, parked trucks, and adjacent parked vehicles; trees and other industrial buildings are visible in the background.
A large industrial factory with a metal roof, surrounded by construction equipment and vehicles. Smokestacks emit steam in the background, and trees border the site. The area appears to be under active development.
Aerial view of a large industrial facility with long white-roofed buildings, outdoor storage areas, parked vehicles, and a river in the background. Trees border one side of the complex.
A large industrial warehouse with a white roof is surrounded by parked cars, construction materials, and open land. Several vehicles are visible, and there are more buildings and a cityscape in the background.